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Material Processing

Turnkey Plant Upgrade to Improve Site Efficiency

Holcim Ltd – Kiwi Point Quarry Upgrade.

Holcim partnered with MIMICO Engineering to complete a full plant upgrade at Kiwi Point Quarry. The project included a custom-built primary screen, crusher refurbishment, full conveyor supply, and 3D design integration – delivering a fully modernised processing plant.

Holcim (New Zealand) Ltd is a leading supplier of cement, aggregates, and ready-mixed concrete, with operations across the country and a history in the building industry dating back to 1888. As part of their long-term commitment to innovation, Holcim identified the need to upgrade their Kiwi Point Quarry to improve plant efficiency and extend operational life.

MIMICO Engineering was engaged to deliver a complete site upgrade, managing both design and build components of the project. Central to the upgrade was the manufacture and installation of a new 3600mm x 1500mm 3-deck primary screen, purpose-built to suit Kiwi Point’s specific processing requirements.

In addition, MIMICO refurbished Holcim’s existing Secondary El-Jay cone crusher plant to restore full operational capability, while also integrating a pre-existing Jaques screen into the updated plant design. This required the fabrication of a new support structure and associated chutes to tie the plant together.

MIMICO Engineering supplied and installed all transfer conveyors, product conveyors, and safety guarding, all manufactured to meet AS/NZS 4024 safety standards. The entire plant upgrade was modelled in 3D, ensuring seamless integration with existing equipment and minimising site disruption during installation.

Project Highlights:

  • 3600mm x 1500mm 3-deck primary screen manufactured and installed

  • Secondary El-Jay cone crusher plant refurbished

  • Integration of pre-existing Jaques screen with new support structure and chutes

  • Full supply of transfer and product conveyors

  • Safety guarding manufactured to AS/NZS 4024 standards

  • Full 3D design for accurate integration and installation

Through detailed design, fabrication, and project management, MIMICO Engineering successfully delivered Holcim a fully modernised plant upgrade, improving efficiency and supporting long-term production at Kiwi Point Quarry.

Project gallery.

Project at a glance.

Customer
Holcim New Zealand
Site
Kiwi Point Quarry
Primary screen
3600 x 1500mm 3-deck
Refurbished
El-Jay cone crusher plant
Conveyors
Guarded to AS/NZS 4024
Scope
Design and build

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