CASE Wheel Loaders in Daily Production

Daltons Production & Material Handling.

Overview

Daltons manufactures a wide range of landscaping and growing media products using pine bark sourced from mills across the North Island. The operation processes bark into landscaping products, nursery mixes and potting mixes supplied to commercial growers, garden centres and major retail chains throughout New Zealand.

The site operates a demanding production schedule involving screening, crushing, stockpile management and truck loading across multiple processing areas.

To support these operations, Daltons runs CASE wheel loaders across the site, including a CASE 1121 and CASE 921 handling production and bark plant duties.

“Quality is huge for us and we’re the same with the gear we buy.”
– Dion Edgecombe, Production Manager

Production Operation

The CASE wheel loaders are used throughout the production process for moving bark material, feeding processing plants, clearing tip heads, loading trucks and managing stockpiles.

The CASE 921 loader operates on the bark plant for up to 19 hours per day across split shifts, while the CASE 1121 is used across daily production operations, generally operating around 12 hours per day during the working week.

“The 921 that runs the bark plant runs 19 hours a day.”
– Cameron, Production Supervisor

The machines support a high-volume production environment where maintaining material flow and accurate loading weights is critical to daily operations.

Operator Feedback

Daltons Production Supervisor Cameron, who has worked at the site for nearly 27 years, highlighted the importance of machine reliability and operator comfort within the operation’s long working hours.

“The visibility is excellent. Nice big windows, good mirrors, good backing camera.”
– Cameron, Production Supervisor

Key areas noted included:

• Reliable operation across extended production shifts
• Accurate loading performance for truck and hopper weights
• Good visibility around the machine and loading areas
• Operator comfort during long operating hours
• Air conditioning performance during summer conditions
• Reversing camera visibility and safety support

The wheel loaders are used daily across multiple production tasks and play an important role in maintaining operational efficiency across the site.

Outcome

The CASE wheel loaders continue to support Daltons’ production and material handling requirements across its landscaping and growing media operation.

With long operating hours, multiple production processes and strict product consistency requirements, the machines provide dependable day-to-day performance for handling bark products and supporting ongoing plant production.

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